During the last six (6) years of the ten (10) year warranty on power transformers, SCR's and silicon diodes, GNB will bear costs of parts replacement only; no labor or other services will be provided by GNB. 7. The following options are available: Only the AC input wire configuration for multi-input chargers can be changed. Large easy to read LEDs, three button keypad and LED display report on charger and battery status. 1. b) Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. The product purchased or leased under this agreement shall be used exclusively by the original user and its employees and by no other persons and, therefore, there shall be no third party beneficiary to this warranty. This charger is factory set to charge flooded. member exclusive content. Battery chargers restore the electrical energy used during battery operation back to a full state of charge. - 3.5 5 B 190 86.2 9 12 8 12 4 6 C.F. f)De-energize all AC and DC power connections before servicing this unit. NOTE:These options require different control cards per drawing 4120-65-68650-05 (see Appendix B, pages 2131). For proper connection, torque the screws to approximately 25 inch-pounds. FIGURE 3: THREE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY 208VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX- XX-XXXXT1Z ONLY) L1 L1 L3 L2 L3 L2 240VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX -XX-XXXXT1Z ONLY) L1 L2 L1 L3 L2 L3 480VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX -XX-XXXXT1Z ONLY) L1 L2 L3 L2 Instr. - B 220 10 15 9 12 5 7 C.F. The DC output fuse is a "fast-acting" fuse used to protect the power semiconductors of a charger. Fuses with an ampere rating of 30A or less are smaller and need fuse reducers when placed in a 60A fuseblock. APPENDIX A: SCRFLX BATTERY CHARGERS. European Parliament last week passed the new EU Machinery Regulation. 1.7 Battery Connector and Charging Cable Verify that the connectors on both the battery and the charger are attached so that the positive output terminal of the charger is connected to the positive battery The SCRFLX chargers are delivered on skids for easy handling using a fork lift truck. This website is best viewed in Internet Explorer 10 or above. We will report back on the show itself next week, but the most significant news for the European equipment sector has probably been overlooked in the lead-up to the show. Box 1, Salford Road Over Hulton, Bolton BL5 1DD United Kingdom Tel: 44.1204.661.230 Fax: 44.1204.652.100 GB-3889 RPT 11/01 Printed on recycled paper www.gnb. 1. hmo8r#x)tr^C Take it to a qualified GNB service center. Electric forklift battery charger troubleshooting points, Correct charging method for forklift battery, Common misuse of forklift battery maintenance, maintenance-free "maintenance-free". any ideas Posted 5 Jan 2011 09:59 Discussion started by dan_selph California, United States Post a Reply Report this post Showing items 1 - 1 of 1 results. NOTE: Upon completion and proper verification of the input voltage configuration change, markings on the door label and the unit nameplate must be revised (crossing out factory set markings); re-mark the label with a permanent marker to reflect new input voltage configuration and fuse size. Maintenance process more great content like this. Add an additional 5.000 to the height. Ensure that the 220V AC mains power supply has electricity and the link is reliable; the battery voltage is not lower than 20V (the charger will automatically protect and stop working below 20V). Battery chargers restore the electrical energy used during battery operation back to a full state of charge. Step 3: Check if the rectifier module has output Similarly when changing input voltage between 208, 240, 480 VAC (three phase input) follow the schematics on Figure 2 or Figure 3 (pages 5-6) whichever is applicable. All SCRFLX battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. NOTE: Upon completion and proper verification of the input voltage configuration change, markings on the door label and the unit nameplate must be revised (crossing out factory set markings); re-mark the label with a permanent marker to reflect new input voltage configuration and fuse size. Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. PAGE 1. As part of its New Energy initiative, HC Forklift America Mitsubishi Heavy Industries (MHI) has taken an ownership stake in energy specialist PolyCharge. The generator should have, load step immunity to prevent undershoot and overshoot with, typical loads. To restart the charger, plug in the next battery. WARNING: THE ABOVE PROCEDURES MUST BE FOLLOWED EXACTLY TO AVOID INJURY OR RISK OF ELECTRIC SHOCK. 2. c)Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery to prevent arcing or burning. It remains closed for approximately ten minutes. How to manage the battery in the forklift? ePAPER READ . Final details will not be available until the legislation is published in the EU Official Journal in July. During this mode the charge status indicator will show indication 6 and the LCD display will show the EXCEPT AS STATED ABOVE, ALL OTHER WARRANTIES AND CONDITIONS, EITHER EXPRESS OR IMPLIED, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXCLUDED AND ORIGINAL USER ASSUMES ALL RISK AND LIABILITY RESULTING FROM USE OF THE PRODUCT. This LED indicates that the battery has reached 80% charge. Ensure that battery and charger are matched. | Contact Us 1. Only qualified personnel should operate or service this equipment. 9.2 Momentary Remote and Stop Operation . IF THIS IS NOT AVAILABLE, A FLOOR PLATE OF AT LEAST 1.43mm GALVANIZED OR 1.6mm UNCOATED STEEL EXTENDED AT LEAST 150mm BEYOND THE EQUIPMENT ON ALL SIDES MUST BE INSTALLED. 4.1GNBs liability is limited to the repair of the defect or, at GNBs option, the replacement of the defective parts. 8.2.2 VOLTS Release the UP or DOWN button to display the voltage per cell as: [ x.xx V]. Before proceeding check which transformer tap configuration you have. thx welder libor Posted 22 May 2020 14:53 Discussion started by Libor_Tobolak California, United States libor tobolam Post a Reply Report this post Having trouble using the Discussion Forums? Login to open NOTE: The following applies to three phase chargers only: if the charger indicates FAC or F3 upon start-up, it means that there is a low or high AC voltage (+35%) or AC phase missing. 9.0 SCRFLX CHARGER OPERATION LED DISPLAY DESCRIPTION (NONE) OFF FLd* PLUG IN THE BATTERY TO COMMENCE CHARGING CHARGER SET FOR FLOODED BATTERIES DELAY (Orange), dEL, then delay time remaining in Hours. United States, Bluestar Global Logistics, The following notes are for the guidance of the, The charger must be i solated from the input supply and t he, battery, before any of the panels are removed. 2. j)Do not disassemble the charger. 3. Figure 3 (page 6) applies to 12 cell 475, 600, 750, 865 Ah; 18 cell 475, 600, 750, 865, 965, 1050 Ah; and 24 cell 475, 600, 750, 865Ah chargers only. Consult GNB technician. they are displayed when no battery is connected. 7.1 DISPLAY AND FAULT CODES. Examine the charger thoroughly before using, to make sure that no parts have been loosened or damaged during shipment. Login to open Disconnect the DC and AC plugs and check that the charger board is not burnt out or damaged. If the output voltage of the rectifier module is normal, then perform the main circuit charge detection, plug the battery plug, start charging, measure the current with the clamp current meter, if there is a certain charging current (the current value varies with the battery power), Indicates that the entire main circuit is working properly. Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery. Power transformers, SCR's and silicon diodes are warranted for ten (10) years from the date of manufacture of the charger(s) of which they are a part. corresponds to the voltage indicated inside the battery symbol on the LCD Display. 7.2.2BATTERY WATERING OPERATION AND END OF CHARGE. SPP PowrPak Series Industrial Battery Chargers. Primary switch contacts, fuses, bulbs, and filters are not warranted unless found to be defective prior to use. This change should be done by a qualified electrical contractor. The charger should be located in a clean, cool, normal ambient room temperature (between +45F/7.2C and 90F/32.2C) dry and well ventilated area. ri0hG7?kuy&3kao=`#oJ^._0SSFO=hv0"4?GOGDRHD&?pI.\g\&JCn`@4[8w+3LL.2|?fi ?Of^jhRYhg`iz"{vpLL2_F8_RcY];u(itj{. c)Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery to prevent arcing or burning. Indication Abbreviation Interpretation 1.00 2.00 3.00 4.00 5.00 6.00 8.00 1 hour delay set 2 hour delay set 3 hour delay set 4 hour delay set 5 hour delay set 6 hour delay set 8 hour delay set Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts CHP CHamPion Control board is set to 2.55VPC not 2. What is the voltage of the forklift battery? Ensure that battery and charger are matched. Industrial battery chargers dec200 series (20 pages), Scr series chargers with single phase input (68 pages), Scr 100 series industrial battery charger (39 pages), Dedicated fast charger for industrial batteries (19 pages), Manual will be automatically added to "My Manuals", Battery Charger GNB Industrial Battery Charger Installation And Operation Manual, Battery Charger GNB SCR SERIES Installation & Operating Instructions Manual, Battery Charger GNB SCR100-06-260S1Z Installation & Operating Instructions Manual, Battery Charger GNB EHF Series Operating Instructions And Safety Manual, Battery Charger GNB FURY X-3 Installation And Operating Instruction Manual, Battery Charger GNB Tubular LMX Installation And Operating Instructions. The SCR100 battery charger can come with a factory installed Remote Stop / Equalize assembly option (partnumber V16-31365-50) in case the charger is out of reach for the operator. 4. After electrical connection is completed, the charger is ready for operation. NOTE: Only HRCI-R type fuses (ECSR or equivalent) with the notched ferrule at one end can be used. less than 7Hz with good gain and phase margins. A spare cable is included. h)This charger is factory set to charge flooded lead-acid batteries only. The charger comes with a ground lug attached to the stud, clearly marked on the chassis. f)De-energize all AC and DC power connections before servicing this unit. they are displayed when no battery is connected. 5 Jan 2011 21:20. Careful consideration must be taken when connecting this charger, to a generator. Refer to the Troubleshooting section for more details. The DC charging cable has a commonly used battery plug or receptacle. You are about to leave the Exide Global site. Follow Figure 1 (page 4) for single phase input or Figure 2 and Figure 3 (pages 5-6) for three phase input transformers. Symptom => Disconnect battery and AC power. d)If the battery is unplugged during charging, the charger will indicate OFF/FCA. Any claimed defect is subject to GNB's inspection and judgment, after the defective product has been returned by the original user at its expense to GNBs designated point of shipment. Australia, FMH, Unplug the J2 and J3 pins on the board (the board is completely out of the circuit), using a foil or A small length of metal wire connects the two plugs J2 and J3 directly. The charger is used exclusively by the original user and by no other persons. The end user will have to install two separate push buttons to the appropriate terminals on the Remote Stop / Equalize circuit board (see schematic 4120-66-68650-50) and locate them to a. convenient location for use. 7.2 Options 8. Examine the charger thoroughly before using, to make sure that no parts have been loosened or damaged during shipment. | , Standard drawings, professional and technical teams, Win the witness of thousands of enterprises, How to deep discharge inspection of forklift battery, The main point of adding water to the forklift battery. The stud is designed for a 3/16 hardware. Have the charger examined by a GNB service representative or local qualified service facility. The charger will not operate in a reversed polarity condition. 1. For proper connection, torque the screws to approximately 25 inch-pounds. See gounding method shown below (Figure 4.). We found new distributors with the help of Forkliftaction, Posted The product is installed and operated in accordance with generally accepted industrial standards and in accordance with the printed instructions supplied with the charger. The charger is an essential item for charging each electric forklift battery. SHOW LESS . Low temperature treatment of forklift battery, Effect of temperature on electric vehicle battery. PACIFIC CHLORIDE GNB Industrial Power Motive Power GNB Industrial Power Motive Power Exide Technologies Chloride Motive Power 829 Parkview Boulevard Lombard, IL 60148-3249 U.S.A. Tel: 877.GNB.INFO Fax: 630.691.7869 8301 Keele Street Maple . When the battery voltage is lower than 20V, you can short the J2 and J3 connecting lines on the charger circuit board. (Section 9.1. Back to Lifting Platform. 7.2.1 JIC SWITCH ASSEMBLY. 299 0 obj <>/Filter/FlateDecode/ID[<4334B8E94645554495867010547383D1>]/Index[278 41]/Info 277 0 R/Length 100/Prev 768261/Root 279 0 R/Size 319/Type/XRef/W[1 2 1]>>stream Before installing check that the charger nameplate data corresponds to the packing slip and to the model specified on the original sales order. DRIVERLESS/AUTOMATED MATERIALS HANDLING - April 2023, Mitsubishi Heavy Industries invests in PolyCharge, Posted 4.2 Battery with wrong number of cells connected to a charger. The charger will automatically charge a battery per the Ah rating set at the factory. Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. During this mode the charge status, indicator will show indication 6 and the LCD display will show the, Industrial battery chargers dec200 series (20 pages), Scr series chargers with single phase input (68 pages), Scr 100 series industrial battery charger (39 pages), Dedicated fast charger for industrial batteries (19 pages), Manual will be automatically added to "My Manuals", Battery Charger GNB Industrial Battery Charger Installation And Operation Manual, Battery Charger GNB SCR SERIES Installation & Operating Instructions Manual, Battery Charger GNB SCR100-06-260S1Z Installation & Operating Instructions Manual, Battery Charger GNB FURY X-3 Installation And Operating Instruction Manual, Battery Charger GNB 2100LP Operating Instructions Manual, Battery Charger GNB Tubular LMX Installation And Operating Instructions. Proper installation is important in order to achieve good charger performance and long troublefree operation and to prevent damage to the charger and batteries. When changing the taps on the input side between 1) 120, 208, 240 VAC or 2) 208, 240, 480 VAC (single phase input), be sure to change the wires and/or jumpers according to Figure 1 (page 4). The V Series Li-ion Battery Forklift, with optimized perfomance and reliability, advanced safety features and a powerful and efficient L-ion battery system, is now in worldwide production and shipment. GNB and its authorized representatives shall not be liable for direct or indirect, special or consequential damages in excess of such repair or replacement. The charger is warranted for four (4) years from the date of manufacture as determined by the product serial number, with the following exceptions: 3.1Power transformers, SCR's and silicon diodes are warranted for ten (10) years from the date of manufacture of the charger(s) of which they are a part. It can be inferred that the charger fault is caused by the control board. Contact us for help. Once finished, refer to Table 2 (pages 9-10) for the correct size of AC input fuses. To permit free air flow for convection cooling allow four inches minimum between the charger and any wall, six inches from other equipment, and never store anything beneath or on top of the charger. FIGURE 2: THREE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY 208VAC CONFIGURATION (208/240/480V INPUT) L2 L1 L3 L2 L1 L3 240VAC CONFIGURATION (208/240/480V INPUT) L2 L1 L3 L2 L1 L3 480VAC CONFIGURATION (208/240/480V INPUT) L2 Instr. D3E2-24-850B Exide Depth Charger showing codes C=04 & E=05 with connected battery and disconnected too.. can you help me please..charger was today delivered. High Visibility - Charge Status Indicator, Soft-keys (The function of the button will be displayed on the LCD Display), *Watering system (Shown when enabled, flashing during operation), Equalise (Shown when enabled, flashing during operation), Automatic Equalise (Shown when enabled, flashing during operation), Battery Recovery Mode (Shown when enabled, flashing during operation), *Air system enabled (Shown when enabled, flashing during operation), Before connecting the battery, check that the battery voltage, corresponds to the voltage indicated inside the battery, symbol on the LCD Display. I have a battery charger that is displaying the above codes. To ensure good continuity keep the contact area clean. When installing the push buttons ensure that there are no corrosive fumes deteriorating the contacts. The DC output fuse is a "fast-acting" fuse used to protect the power semiconductors of a charger. When the battery voltage is lower than 20V, you can . any latin characters (a-z, A-Z) any numbers (0-9) special characters ("-", "_" and "."). 1-888-563-6300 in the USA . Technical specifications Exide 12/5.5 TEMPERATURECOMPENSATING INCLUDED - 36.5 50 31.5 16 FUSE 40 20 AMPS AMPS C.F. When installing the push buttons ensure that there are no corrosive fumes deteriorating the contacts. 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